The process of manufacturing premium cane webbing

Premium cane webbing is exquisite, normally used in interior furniture such as table, chair, headboard, room divider and other decoration items. To create a premium cane webbing mesh, handicraftsmen have to go through a lot of stages from preparing materials to weaving and complete products. Below is the detailed process to make premium cane webbing mesh.

1. Prepare materials for producing premium cane webbing:

i, Selecting rattan:

• Main material for creating rattan cane webbing is rattan palm, thoroughly selected to ensure the durability and toughness ductility.
• Types of high-quality rattan are often harvested from natural forest or grown in special farm.

ii, Processing rattan:

• After being harvested, rattan palm will be processed to reject dirt and other impurities.
• The process includes flushing with water, drying and boiling in water to enhance the toughness.

iii, Splitting rattan:

• Rattan will be split into many small, equal rattan fibers, often have 3 -5mm in width.
• Rattan fibers after split will be dry and prepared to weave

2. Weaving rattan mesh:

i, Prepare the frame:

• Knitting frame is often made from wooden or metal to ensure the ruggedness and shape of the products.
• Size and shape of the frame depend on the final product

ii, Warping:

• The first fibers are stretched in vertical of the frame, the distance of fibers is equal to make the uniformity.
• The vertical fibers are sturdily fixed in the frame not to shift when weaving.

iii, Wefting:

• Horizontal strands are interstistially woven over vertical strands, creates the particular hexagon pattern of rattan cane webbing mesh.
• Weaving technique requires that the horizontal and vertical strands have to be woven crossing each other exactly to make the beautiful and sturdy rattan cane webbing mesh.

iv, Adjusting and Tightening

• During weaving process, rattan fibers are tightened and adjusted to ensure that the mesh is not loose.
• The couplers and intersections are checked carefully to ensure the sturdiness and durability.

3. Complete products:

i, Trimming and Smoothing:

• After being woven, the redundant rattan fibers are clipped neatly
• Surface rattan mesh is smoothened by lightly grinding to remove sharp or rough edge.

ii, Surface treatment:

• Premium cane webbing mesh can be processed by painting or covering with protective cover to enhance the beautiful appeal and durability.
• Color and shape of rattan cane webbing can be customized at the request of customers or products.

iii, Attaching to Furniture:

• After finished, rattan cane webbing mesh will be attached to chair, table, cabinet frame or other furniture.
• Attaching process normally consists of fixing rattan mesh into frame by gluing or rivet to ensure the ruggedness and aesthetic appeal for products.

4. Quality Testing:

i, Durability testing:

• Complete products are tested by applying upward pressure into the rattan mesh to be guaranteed not to be loose and broken.
• The couplers have to be carefully tested to ensure that products meet the highest standard.

ii, Aesthetics Testing:

• Rattan’s surface and couplers are checked carefully to keep the highest aesthetic appeal
• Small mistakes such as unequal fiber or looseness couplers will be rectified.

5. Packaging and Transportation:

i, Packaging:

• After quality testing, complete products are carefully packaged to avoid broken during transportation.
• Protective materials such as foam, wrapping paper are used for ensuring the safety of the products.

ii, Transportation:

• Premium cane webbing products will be transported to place of consumption or retail store.
• Procedure of transportation is managed closely to ensure the product arrives in perfect condition

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VILATA COPANY MTV LIMITED 

At VILATA MTV LIMITED, we are proud to be prestigious and credible natural cane webbing mesh manufacturer. With years of experience in the industry, we have established a strong network of sustainable rattan plantations and skilled artisans. Our dedication to excellence helps us to obtain customer’s trust all over the world, making us the go-to source for reliable and high-quality natural cane webbing mesh. Choose VILATA for a partner that values integrity, sustainability, and customer satisfaction.

• Office 02, Floor 08, Pearl Plaza Building, 561A Dien Bien Phu, Ward 25, Binh Thanh District, Ho Chi Minh City, Vietnam
• Phone/WhatsApp: +84.394.090.698
• Email: Min.vilata@gmail.com
• Website: rattanvilata
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